As we all know, there are many types of badges, such as paint badges, badges, printing badges, etc. It is a light and compact handicraft. In recent years, badges have become more and more widely used. As an identity and brand identity, many important commemorative events, propaganda and gift events often make badges as commemorations. Many people at home and abroad like to collect badges. In order to let everyone know more about the badge, the following processes are listed for your reference.
Hydraulic process
Hydraulic pressure is also called hydraulic pressure. It is to design a good badge pattern, style mold with a flexible pressure on the metal material once formed, mainly used to create precious metal badges; such as pure gold, silver badges, etc., these badges have always been a collection of badges and investment hobby collections Good product.
Stamping
The stamping process of the badge is to press the designed badge pattern and style with the mold stamping method to form on the copper, white iron, zinc alloy and other materials. It mainly uses the lines of convex and concave to represent the layered pattern of the pattern, and then undergoes polishing and plating. , paint and other micro-technology, so that the badge shows a strong metal texture. The stamping process is the most commonly used process for the badge process. Whether it is badges, paint badges, printing badges, etc. are all processed through this process and then supplemented by some badge making techniques.
Craft
The ·©ÀÅ badge is also called "Cloisonne".·©ÀÅ Craft is a Chinese origin and has a long history. It presses the stamped pattern and style of the designed stamp on the red copper and other materials, and then fills in the recessed area with the powder. After the coloring is completed, it is baked at high temperature. It is polished by hand until the badge glows naturally. The badge texture is hard, the surface of the badge is shiny like a mirror, with a jewel-like crystal, rainbow-like color and golden splendid, long preservation time, even a hundred years of deterioration. So, to make high-end badges, you can choose the badge, which is the favorite of badge collectors. The production process of the badges is: pressure - red - fire - back to burn - grindstone - color - polished - electroplating - packaging.
Imitation technics
The imitation enamel is also known as ¡°soft ·©ÀÅ¡± and ¡°false ·©ÀÅ , , ¡±. The imitation ·©ÀÅ badge is similar to the ·©ÀÅ badge production process. It also uses copper and other materials as raw materials. It is first compacted, then injected into a soft ochre cream and baked in the oven. , hand-polished, polished, electroplated and colored. It has a similar texture, and it is richer, brighter, and finer in appearance compared to enamel, but its hardness is lower than that of enamel. The production process is: pressure-punching-coloring-plating-AP-polishing-packaging.
Stamping + baking process
Stamping + paint process is to design a good badge pattern and style first with the mold stamping pressure on the red copper, white iron, alloy and other materials, and then paint materials to represent the various colors of the pattern. Painted badges have raised metal lines and a layered impression of the painted area, and some have been treated with epoxy to make the surface glossy and bright, also known as a drop badge. The production process is: production process: pressure-punching-polishing-coloring-into-coloring-plating-packaging.
Corrosion + paint process
Corrosion + paint process also known as "bad version + paint", "biting version + paint", it is through the photolithography etching solution after etching the design patterns in the bronze, stainless steel, aluminum plate, the metal line is more subtle than the stamping process, A more elaborate pattern can be expressed, and then various colors in the pattern are expressed by baking paint. At the same time, rotten badges can also be added to screen printing to increase the portrayal of some emblems, and then add the epoxy treatment.
Screen printing process
Screen printing, also called ¡°screen printing,¡± refers to the production of good-quality badges into screens (mesh), which are printed directly on bronze, stainless steel, or aluminum plates with special inks of various colors. Printing is used to customize special products, especially some that require precise design and are often used when the logo is very small. Its production process is: Printing - Chong-AP.
Lithographic printing process
Lithography is a computer-controlled printing technology that can be used to reproduce images, slides, camera negatives, or hand-drawn artwork with complex graphics and a wide variety of colors. The reproduction of the product is extremely realistic. The materials are usually copper, aluminum, stainless steel, tinplate, and other smooth surface materials. Now there are a lot of lithographic printing surfaces with epoxy as surface protection. The products can achieve the printing effect. It is a good choice for tourism and commemorative badges. Its production process is: Printing - Chong-AP.
Casting process
The casting process is to make the designed badge patterns and styles into steel molds, generally using zinc alloy material die-casting forming, and then the surface polishing, grinding, electroplating, etc., and can paint color, badge 3D surface can achieve 2D effect. The production process is: slab-into-grinding-galvanization-polishing.
Centrifugal casting process
Centrifugal casting process is to design a good badge pattern and style made of silicone mold centrifugal casting, the material is generally lead-tin alloy, pure tin, this practice can show more fine lines or patterns, the surface polishing plating can also be a variety of Colors, badges can do 3D effects. The production process is: slab-polishing-plating-AP-color-coloring. (Want to know what is the centrifugal casting process and its characteristics, you can search Baidu or 360 for Shenzhen Anxin Technology, or call or email us, we will explain further.)
Epoxy process
Epoxy process is also a very common kind of badge process. Epoxy is also commonly referred to as a plastic drop. The so-called Epoxy process is the process of adding crystal glue on the surface of the printed matter to obtain a crystal-like raised effect. Its raw materials are usually crystal glue, crystal glue elastic crystal glue and hard crystal glue, suitable for various substrates. Such as PVC, metal badges, copper plate paper and other printed color logos, signs, acrylic, etc., many badges will eventually use this process. The production process is as follows: Substrate is placed in an oven at 60¡ãC for preheating, moisture-dewetting substrate is placed under the dripper, automatic dispensing-pouring of badges, at 20¡ãC-30¡ãC It cures at room temperature for 8 hours and becomes a crystal badge that doesn't touch the surface.